Stretchable FPC (Part 2): Developing Applications for the Stretchable FPC through Tireless Engineering Efforts That Address Societal Needs

Developing technologies and products that address societal challenges and needs became Mektec's new focus after a bitter experience prompted a shift in their approach to printed electronics (PE) and flexible printed circuits (FPC). The personal connections established during a previous project proved invaluable in this endeavor. A promising application they identified — sensing devices for the medical and healthcare fields — matched perfectly with their technology's ultra-thin, stretchable properties. Since this was a new domain, however, they encountered numerous challenges during the development process that differed from their prior experiences.

Stretchable FPC (Part 1): How a Stretchable Substrate Resembling a Medical Patch Found Its Way into Beauty Device Electrode Sheets

Printed circuit boards are a key component of electronic devices. When thinking of circuit boards, many people picture rigid boards densely populated with IC chips. However, flexible printed circuits (FPC), which are pliable and capable of withstanding repeated deformation, are commonly used in thin, compact devices such as cameras, smartphones and tablets. Within the NOK Group, Mektec is a key player in advanced FPC technology and has pioneered new applications.
Mektec developed the ultra-thin, stretchable FPC, which is as soft and pliable as a medical patch. This flexibility and stretchability make it suitable for medical devices that adhere to the body to measure brainwaves and other vital signals. More recently, FPC have been used in beauty devices as electrode sheets that adhere to the skin.
The core technology enabling this level of flexibility and stretchability is called printed electronics (PE), which prints electronic circuits directly onto substrates. However, the journey to commercialize the PE-based stretchable FPC was far from straightforward. Two development projects utilizing PE technology were halted. By leveraging the lessons learned and gradually adapting their product goals, however, Mektec persevered. This persistence, combined with a shift in mindset toward addressing societal needs, ultimately led to the creation of the stretchable FPC we have today. Originally driven by the goal of reducing FPC manufacturing costs, Mektec's journey to producing electrode sheets for medical and beauty devices is a story of innovation.

"Is Rubber a Solid or a Liquid?""Rubber Shines as It Degrades."Exploring the Frontlines of Degradation Mechanism Research

The degradation of materials and components can lead to various failures and accidents. Monitoring signs of degradation is therefore essential to prevent incidents and downtime. This is particularly challenging for rubber, since external appearance alone doesn't reveal internal degradation (stress relaxation), making it difficult to assess its condition. To address this, NOK is advancing research to evaluate stress relaxation by visualizing rubber's internal structure and chemical reactions. In this article, we will explain how the internal degradation occurring in rubber is visualized in practice.

Preventing Troubles Before They Happen: The Struggle to Uncover the Mechanisms Behind Material Degradation

Automobiles, electronic products, information and communication devices, air-conditioning systems, vending machines, manufacturing equipment installed in factories, and the other machinery surrounding us are not immune to failure. While these occurrences are not frequent enough to be considered common, most people have experienced an incident caused by a mechanical failure or heard about one happening nearby.

Precision Manufacturing Technology Supporting Society: Challenges in Fuel Cell Development (Part 2)

NOK's development of CELLSEAL — a gasket designed for fuel cells — marked a bold step into a new field. Bridging the gap between customer requirements and practical implementation involved analyzing specifications, uncovering underlying principles and mechanisms, negotiating with customers to fine-tune the required specifications, and ultimately establishing a mass-production system — a journey that took four years. So, how did the FC Solution Mass Production and Advanced Development Department engineers overcome challenges such as achieving micrometer-level precision and preventing gas leakage at the molecular level?

Precision Manufacturing Technology Supporting Society: Challenges in Fuel Cell Development (Part 1)

From automobiles and motorcycles to televisions, refrigerators, vending machines used for frozen foods and medical equipment in hospitals, countless machines are part of our daily lives. These devices are made up of thousands to tens of thousands of components. Their reliable operation is mainly due to critical and often unseen components performing their roles flawlessly. Behind these components lies advanced manufacturing technology: the ability to produce parts at sizes far smaller than the diameter of a single strand of hair and still ensure precision, durability under extreme conditions, and long-term performance. This craftsmanship plays a vital role in making such machines dependable.